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International Space Station welcomes aboard ProCurve Networking

“To put it simply, ProCurve was the only networking vendor whose switches offered us the level of reliability and performance required to handle the intense demands on board Columbus.”
Rolf Schmidhuber,
Columbus Data Management System Engineer
EADS Astrium Space Transportation

When ProCurve Networking by HP received an enquiry from EADS Astrium Space Transportation at the beginning of 2003, no one could have suspected what was to happen in the months that followed. EADS Astrium was interested in equipping the International Space Station’s (ISS) European Columbus module with a number of Ethernet switches. The plan was not to equip EADS Astrium’s networking workstations in Germany, but rather to use them as the basis for the first Ethernet switching solution on board the International Space Station. This enquiry developed into one of the most demanding and unusual customer orders in the history of ProCurve Networking.


ProCurve on board Columbus
Based in Bremen, Germany, EADS Astrium is responsible for the planning, development and manufacturing of the Columbus research module. This module is designed to enable scientific organisations and businesses to conduct research and experiments on the ISS. On board Columbus, a data management system and a local area network (LAN) connect the research module internally, allowing uninterrupted data exchange between the Space Station and its communication systems.

Three computers manage the IT tasks on board Columbus, carrying out functions such as data acquisition, data transmission to the ground station as well as the initiation of scheduled IT-related activities. The computers are networked together via 10 Mbit/second Ethernet in half duplex mode. Thanks to the capabilities of the ProCurve switches, the payload systems can now be networked at 10 Mbit/second or 100 Mbit/second (full duplex mode). In the centre of the network, there are two redundantly networked Columbus LAN switches, developed by EADS Astrium.

To maximize its research and computing capabilities, Columbus required the implementation of a high-performance, reliable and highly resistant managed Ethernet network, to ensure that the network on board Columbus allows scientists the maximum research possibilities in a zero gravity environment. This network implementation on the European module of the Space Station, the requirements of which demanded a servicelife of at least ten years, means that for the first time in the history of space travel, there are now fully functional, commercial Ethernet switches operating in space.


A rigorous selection process
Extensive tests were carried out at the Proton Irradiation Facility in Villigen, Switzerland, where switches from various manufacturers were exposed to radiation in a particle accelerator under conditions similar to those found in space. Switches from manufacturers including Avaya, Cisco, Netgear, 3Com and D-Link were either considered or put through rigorous examinations over a lengthy period of time. The results revealed that the ProCurve Switch 2524 was the only switch to meet the Space Station’s needs in terms of performance, robustness, reliability, and radiation/mechanical resistance. Furthermore, impressively, the ProCurve Switch 2524 used in testing was one taken from the standard production line.

Rolf Schmidhuber, Columbus Data Management System Engineer for EADS Astrium explained how the components of the ProCurve Switch 2524 were a key determining factor in the selection process:

“Inside the ProCurve Switch 2524, a central switch fabric handles the majority of tasks, while switches from other manufacturers tend to distribute across a number of chips. By using significantly fewer chips on the circuit board, this proved much more advantageous to us, as the fewer components present, the lower the susceptibility to radiation and mechanical duress during the launch into space. This was a key reason why ProCurve beat the competition.”

Another decisive factor for EADS Astrium was that the ProCurve 2524 comes with a wealth of administration and configuration options. After the decision was made to implement ProCurve, the EADS Astrium team further developed and optimised the ProCurve Switch 2524 to ensure its viability as a switch for use in space. The task of developing and optimising this implementation was handled by the EADS Astrium team responsible for Columbus system technology for on-board data processing.

Schmidhuber concluded: “To put it simply, ProCurve was the only networking vendor whose switches offered us the level of reliability and performance required to handle the intense demands on board Columbus.”


The home stretch
After three years of development time, the EADS Astrium team, supported by ProCurve Networking, finally completed the installation in 2005. The ProCurve switches were configured and then underwent qualification testing prior to installation onboard the Columbus module.

The Columbus module will successfully dock with the ISS and become fully functional in January 2008, making the ProCurve 2524 switches the first commercial Ethernet switches in space. Given that Columbus is now operating some 400 kilometres above the Earth, EADS Astrium has on this occasion kindly waived ProCurve’s usual next business-day on-site replacement policy!

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Customer at a glance

Name:
EADS Astrium Space Transportation
Headquarters:
Germany

» www.astrium.eads.net

Key technologies

Hardware

ProCurve 2524 switches

More information

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Challange

•  EADS Astrium planned to create an Ethernet switching solution on board the International Space Station.
•  The solution needed to be absolutely reliable and have a service life of at least ten years.
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Solution

•  EADS Astrium considered or rigorously tested devices from manufacturers including Avaya, Cisco and 3Com.
•  Only the ProCurve 2524 switch from ProCurve Networking met all the requirements in terms of performance, radiation resistance, mechanical resistance, and management features.
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Results

•  EADS Astrium configured and installed a number of ProCurve 2524 switches.
•  These were developed and optimised to ensure viability for use in space.
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